Compared with other centrifuges, the basket centrifuge is an improved and upgraded product in recent years. The biggest change is the replacement of the plate structure. The change of the basket structure makes the structure of the centrifuge simpler, and the basket centrifuge adopts frequency conversion control, which completely avoids the possible fire due to mechanical friction. It can be operated from the ground platform and easy to maintain. Through process improvement, the structure of the basket centrifuge is changed, the main components of the casting are replaced by the flat plate structure, and the pig iron casting is replaced by the flat plate structure, which can not only greatly reduce the weight of the whole machine, but also the pig iron of the same weight can More than half the price. While ensuring the stability of the machine, it also saves the cost of materials and reduces the price of the basket centrifuge.
Basket centrifuge is installed without foundation during use, and the installation process is simplified, the design is reasonable, the structure is novel and concise, the basic plate is the working platform, and the operation and maintenance are convenient. The drum, casing and all fasteners of the basket centrifuge are made of stainless steel. The bottom of the drum and the inner and outer surfaces of the plate are lined with stainless steel. The exterior of the motor is closed with stainless steel. All seals are made of silicone rubber and equipped with a cleaning and spray system. The elastic damping shock absorber connected between the basket centrifuge and the flat plate can absorb all the energy generated by the centrifuge due to vibration, and has no vibration interference to the foundation ground and surrounding equipment. Below Jordan will introduce the principle, price, price influencing factors, main features, routine maintenance, and troubleshooting of common faults of the basket centrifuge.
The principle of the basket centrifuge
Basket centrifuge is a machine that uses centrifugal force to separate components from liquid and solid particles or a mixture of liquid and liquid. Basket centrifuges are mainly used to separate solid particles from liquids in suspension, or to separate two immiscible liquids of different densities in emulsions (such as separating cream from milk); it can also be used It is used to remove liquids in wet solids, such as washing machines to dry wet clothes; special ultra-speed tube separators can also separate gas mixtures of different densities; using the characteristics of different densities or particle sizes of solid particles in liquid sedimentation speed, some Decanter centrifuges can also classify solid particles by density or particle size.
Basket Centrifuge Price
The difference between domestic basket centrifuges and imported basket centrifuges is not very big, mainly in terms of performance and configuration. Centrifuges with refrigeration are much more expensive than ordinary ones. Some centrifuges also have heating functions. The more control procedures, the higher the price of centrifuges. The big difference is the configuration, and sometimes the price of accessories is higher than the price of the host. When purchasing, pay attention to, in addition to the host, the selected rotor (quantity and type), plus the necessary centrifuge tubes, tube sleeves, and special centrifuge bottles, all of which add up to the price of a complete centrifuge.
Name | Prices |
Basket Centrifuge | $5,500.00 - $9,000.00 |
Decanter Centrifuge | $18,750.00 |
Basket centrifuge price factors
1. The performance of the basket centrifuge determines the price of the basket centrifuge, because the better the performance, the higher the price of the centrifuge;
2. The structure and materials of the basket centrifuge, different types of centrifuge products are different in structure and materials, and this is one of the reasons for the different prices of the centrifuge;
3. The applicability of the basket centrifuge, whether it can be used for a special machine, specially customized for the customer's production line, the corrosion resistance of the material, etc., will be relatively high in price;
In short, different types of centrifuges with different performances often have certain differences in price. Different industries have different requirements for centrifuges. You only need to choose centrifuges according to your actual needs.
Main Features of Basket Centrifuge
1. The structural design is reasonable, effectively eliminating the dead angle of hygiene, the transition of the structural parts is smooth, and the surface is polished. Thorough cleaning of the drum interlayer space;
2. The base and the casing are integral welded structures with high bearing strength;
3. The machine base is a flat-basket structure, which reduces the center of gravity of the machine and reduces the installation space. The flat-basket machine base can also be used as an operating platform, which is more convenient to operate;
4. Equipped with liquid damping shock absorber to more effectively eliminate vibration and simplify daily maintenance;
5. The shell is flipped over, provided with feeding pipes, washing pipes, observation mirrors, and lighting holes, and equipped with an online cleaning system (spraying system), which is invisible to the inner wall of the centrifuge shell, the inner and outer surfaces of the drum, and the surface of the liquid collection tank. Parts are cleaned to ensure cleanliness requirements and meet specifications;
6. Simple structure, convenient operation and maintenance;
7. Strong versatility and wide application range, it can be used not only for the separation of solid-phase granular suspensions, but also for the separation of fibrous materials;
8. The frequency converter can be used to start, the start is stable, and the separation factor is adjustable; the non-contact energy consumption braking system; Application in toxic, flammable and explosive occasions;
9. Equipped with nitrogen protection system to ensure that the inner cavity of the centrifuge is isolated from the outside air;
10. The grains are not easy to be broken;
11. The basket centrifuge adopts a direct-connected explosion-proof motor, which eliminates the possible friction and dust caused by the belt drive; at the same time, because the motor is installed at the bottom of the machine, the centrifuge occupies a smaller area.
Whether it is a high-speed centrifuge or a low-speed centrifuge, used for medical treatment or chemical experiments, the benefit of longer use is what corporate customers pursue. While centrifuge manufacturers supply high-quality equipment, they also need to improve customers' learning in the process of daily use. Necessary maintenance can avoid damage to the life of the centrifuge, so as to ensure the safety of the equipment and prolong the life of the centrifuge.
Daily maintenance of basket centrifuge
1. Check whether there are other objects around the centrifuge and whether there is sufficient ventilation;
2. Use 75% alcohol to wipe the dust and other stolen goods on the surface of the centrifuge every month;
3. After using the centrifuge every day, wipe the water marks in the centrifuge compartment clean, open the cover to dry, keep the cover open, and turn off the power;
4. Matters needing attention:
① The switch cover should be light to prevent damage to the door cover sensor; when the centrifuge is running, do not move or open the door cover;
②The centrifuge should be placed smoothly to avoid vibration;
③The centrifuge generates large vibration during operation, and should be stopped for inspection at this time;
④When centrifuging, if there is water in the centrifuge cavity, it should be wiped dry in time;
⑤ Do not switch back and forth between high and low temperatures frequently;
⑥ All rotors cannot be used above the maximum speed;
⑦ When cleaning the instrument, please turn off the power and unplug it.
Troubleshooting of Common Faults of Basket Centrifuge
1. After the power is turned on, the motor does not rotate:
First, check the power cord, plug and socket. If they are damaged, they should be replaced. If there is no problem, check whether the band switch or rheostat is damaged or the connection is disconnected. If it is damaged or disconnected, replace the damaged components and re-solder the connection. If there is a problem, check whether the magnetic field coil of the motor is disconnected or open circuit (internal). If the connected coil is disconnected, it can be re-soldered. If the coil is disconnected internally, only the coil can be rewound.
2. The motor speed does not reach the rated speed:
First check the bearing. If the bearing is damaged, replace the bearing. If the bearing is short of oil or there is too much dirt, the bearing should be cleaned and greased to check whether there is a short circuit. If there is, the coil should be rewound.
3. Vibration is severe and noise is loud:
Check whether there is an imbalance problem: the nut fixing the machine is loose, if so, tighten it, check whether the bearing is damaged or bent; make adjustments.
4. The low gear cannot be started when it is cold:
When the lubricating oil solidifies or the lubricating oil deteriorates and dries up and sticks, at the beginning, it can be re-rotated with the help of hands or actively re-oiled after cleaning.
The above is the principle, price, price influencing factors, main features, routine maintenance, and common troubleshooting of the basket centrifuge introduced by Jordan. The basket centrifuge adopts the new technology of frequency conversion control explosion-proof motor direct drive and energy consumption braking, so that the machine can realize stepless speed regulation, cancel the traditional belt drive, avoid the pollution caused by rubber powder, and non-contact energy consumption. brake.
The basket centrifuge produced by ZZKD has stable performance and easy operation. In addition, we have stainless steel centrifuges, decanter centrifuges, and other separation equipment. 13 years of production and export experience and a series of ISO9001 and CE certificates, with warehouses in the United States, Spain and Thailand.
If you want to know about our products, or want to buy our equipment, please feel free to contact us, ZZKD will provide you with the best price for basket centrifuges.
